Cable tie moulds are subjected to repeated thermal and mechanical stresses during injection molding. Durable moulds resist wear, corrosion, and fatigue, ensuring stable performance over thousands or even millions of cycles.

Long-lasting moulds reduce downtime caused by maintenance or replacement, directly contributing to higher productivity and cost-effectiveness. Regular inspection and preventive maintenance also extend the service life of moulds.

Maintaining tight dimensional tolerances is essential to ensure cable ties function properly. Consistent mould performance guarantees that every cable tie produced meets specification, providing reliable locking and tensile strength.

Any variation in mould temperature, injection pressure, or material flow can impact dimensional accuracy. Therefore, precise process control and mould design are critical to sustaining product uniformity.

The efficiency of cable tie moulds affects overall manufacturing throughput. Features such as multi-cavity designs allow simultaneous production of multiple cable ties per cycle, increasing output without additional machine time.

Quick mould changeover designs and modular components can reduce downtime between production runs of different tie sizes or types. Efficient moulds optimize cycle time by balancing injection speed, cooling duration, and ejection speed.

A high-quality mould surface finish ensures that cable ties have smooth edges, clean locking teeth, and no surface defects. This improves not only the aesthetic appeal but also the performance and safety of the ties.

Surface treatments on mould cavities reduce friction, prevent plastic sticking, and facilitate easier ejection. This leads to consistent production of defect-free cable ties.

Cable tie moulds are vital in producing cable ties used across multiple industries including electronics, automotive, construction, and telecommunications. The reliability of the mould directly influences the quality of cable management solutions that secure wiring harnesses, organize cables, and enhance safety.

As cable tie designs evolve to meet new technical requirements such as UV resistance, flame retardancy, and higher tensile strength, moulds must adapt to produce more complex geometries and incorporate new material grades.

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Precision control of molds and accessories
Precision of the whole mold can reach    0.005mm    Discharge machining accuracy tolerance up to    0.003mm
Precision of molding injection products can reach    0.02mm    Discharge clear angle up to    0.01mm
Mould life time    2 million times    Mirror discharge finish up to    Ra0.2
Mould material hardness    30-90HR    Basic precision of Sardick wire-cutting jogging wire    0.005mm
Precision of flat grinding can reach    0.001mm    Parallel, perpendicular, and straightness of the wire can be achieved    0.002mm
Cumulative tolerance of grinding 100 pieces in batch    0.01mm    CNC machining accuracy    0.005mm
Grinding precision of tungsten steel parts    0.002mm    CNC machining concentricity    0.002mm