The LK Launchpad, which is an icon-driven, touch-screen operator menu, as well as a network of viewing screens and tablets, have been provided for the machines.
The operator's menu provides a listing of the available inspection programs as well as the precise part position on the machine table for inspection. This enables operators to carry out measurement tasks with only a few clicks of the mouse.
WLR is a provider of all-inclusive services and manages the entirety of the production process. The increasing confidence that our customers have in the accuracy and consistency of components that they receive from us has resulted in our winning considerably more business in virtually every sector that we serve, according to Tom Parr, who is the sales manager of the company.8 with a volume that can be measured to be 1,524 by 1,016 by 813 millimeters. Soon after that, a client in the defense industry had a need for the provision of traceable measurements and certified reports covering the supply of critical, matched components. This request came shortly after the previous one.
One of the advantages of the CMM is that it has a large table area, which is approximately 1.5 meters in diameter. Because of this, it is able to accept up to 12 identical CMM Inspection Companies at the same time for batch inspection, whereas neither of the older CMMs could do this.
After the cmm inspection services have been uploaded, an CMM Inspection Companies will press a button, at which point a single, automated cycle, the lengthiest of which will last for two hours, will measure each individual part.
When we were using the older method of metrology, it would typically take us three hours to prepare reports by hand on a total of twelve inspected parts. The data from the report is imported directly into an Excel spreadsheet through the use of a CSV-type file that has been formatted specifically by WLR.8 with a working volume of 1,016 by 1,016 by 813 mm was purchased, in addition to the most recent CAMIO 2021 and the additional LK Launchpad software. Components can be loaded singly or in batches of up to six at a time using the apparatus, depending on your preference.
The operator is able to locate the component by choosing the customer by name, navigating to the part category, or directly calling up the part itself, which will bring up details regarding the machining process. The CMM's granite table is fitted with aluminum fixture plates that are 12 millimeters thick and 50 millimeters wide, and these plates are pre-drilled with a grid of holes spaced 50 millimeters apart. This makes the CMM's setup process very simple. WLR vouches for the software's remarkable adaptability and user-friendliness, despite the fact that the process itself is quite powerful.
The same inspection results that are displayed on the screen adjacent to the machine are also available on networked tablets that are used by machinists on the shop floor, and the information may also be shared with other devices. This is done for the convenience of employees. The subsequent step will be to incorporate functionality that enables operators to receive an alert via their tablet when the measuring cycle is complete. This will eliminate the need for the individual to keep an eye on the time. Launchpad software is also utilized, and as a result, both machines can be utilized for either batch inspection or for operation inspection by shop floor staff. This further increases the efficiency of the quality control department.
CAD-based programming for the CMM.
Another advantage is that it is possible to directly program the machines using CAD, which was introduced around the same time as the first LK CMM was delivered. Now, in the same way that a CAD/CAM system derives directly a metal cutting program from an electronic model of a customer's component, the DMIS inspection cycle for the LK CMM can be created from the same CAD model using LK CAMIO software in advance of the first part being produced. This can be done in the same way that a metal cutting program is derived directly from an electronic model of a customer's component. The measurement program makes it possible for the first-off part to be checked immediately on the AlteraS 15 during the first time it is used. Programming now takes less time than it did in the past, but the most significant advantage is that it can be done off-line. This means that the coordinate measuring machine (CMM) is not being used during this time, which enables the inspection of cmm inspection services to proceed without interruption. We have been able to reduce inspection wait times and save time thanks to the high level of automation as well as the capability to increase inspection throughput by scanning in addition to touch-probing.
According to Parr, the dimensions of the parts that we manufacture typically range from about 5 millimeters square to 115 millimeters in diameter by 250 millimeters in length.
Maintaining a consistently high level of precision is the name of the game here, and the machined tolerances are typically on the order of 25 microns, but they can go as low as 3 microns if that is what is required.
Our highly productive LK CMMs are used to inspect the vast majority of the component parts.