The fundamentals of flanges were discussed in our introduction to flanges. These fundamentals include the fact that flanges connect pipe systems to a variety of pieces of equipment and components, and that they also provide additional flexibility during assembly, disassembly, and maintenance. In our introduction to flanges, we covered these fundamentals.

A lap joint flange is an example of the kind of flange that is frequently utilized in the planning and construction of piping and ducting systems.

However, in order to ensure a safe, dependable, and cost-effective operation, it is essential to have a solid understanding of both how the component functions and how the myriad of design differences will impact performance. This is the case with all flanges and other components of piping systems.

  • In this article, we are going to take an in-depth look at the operation of lap joint flanges, the various options that are available when purchasing a lap joint flange, as well as key considerations that should be kept in mind when purchasing one of these flanges

  • In addition, we are going to discuss the various options that are available when purchasing a lap joint flange

     

WHAT EXACTLY IS INVOLVED IN THE PROCESS OF FLANGING A LAP JOINT?

 

 

asme-ansi-b16.5-forged-carbon-steel-slip-on-welding-flange-raised-face-bossed-500x500.jpg


Many different names are used to refer to flanges that have a lap joint, some of which are listed below:

Back Up flanges

Loose Ring flanges

Loose Hubbed flanges

Van Stone flanges

They are a two-piece flange that consists of a Lap Joint Stub End that is butt welded to the pipe and a backing lap joint flange that is slid onto the pipe before welding the Stub End. The pipe is butt welded to the Lap Joint Stub End first. Before anything else, the pipe is butt-welded to the Lap Joint Stub End.

There is a lot of overlap between flanges that have a lap joint and flanges that have a slip on joint.

On the other hand, Lap Joint flanges have a radius at the intersection of the flange face and the bore. This is done so that the flanged portion of the Lap Joint Stub End can be accommodated by the flanged portion of the flange. As a consequence of this, these flanges are only suitable for use with stub ends that have a lap joint.

It is possible for the materials used in lap joint flanges and lap joint stub ends to vary, and Pipe Flange is even possible for these materials to vary within a single implementation. This allows for greater cost flexibility to be achieved.

Lap Joint flanges are typically made out of a wide variety of steels and steel alloys, including carbon steel, stainless steel, and other types of alloys.

Because these flanges can be purchased in the same dimensions as other types of flanges, it is easy to install them in piping systems that are already in place or to use them in conjunction with other elements of the piping system.

Stub Ends are also designed to match the material and wall schedule of the pipe they are attached to, which helps to maintain the inside and outside diameters of the piping process. This is accomplished by matching the material of the Stub End to the pipe's wall schedule. This design is typically used in engineered piping systems, which are typically required to adhere to stringent requirements regarding the wall thickness of the pipes.

Stub Ends can also be purchased in a variety of lengths, including MSS lengths, also known as Short lengths, and ASA lengths, also known as Long lengths. In addition, you have a selection of face finishes available for these ends to choose from, depending on the specifications that you require.

For example, finishes like serrated or phonograph can help increase the gasket's ability to adhere to its surface, which can help prevent leaks.

HOW DO LAP JOINT FLANGES DIFFER FROM ROLLED ANGLE RINGS?

Rolled Angle Rings, which are also known as Vanstone Rings or Vanstone Rolled Angle Rings, offer advantages that are comparable to those offered by Lap Joint Stub Ends and have designs and installation requirements that are also comparable to those offered by Lap Joint Stub Ends.

On the other hand, there are a few key distinctions between the two that, in the vast majority of circumstances, indicate that one of the options is preferable to the other. It is essential to keep in mind that Rolled Angle Rings are not considered registered fittings because this is a crucial piece of information.

For increased flexibility and the possibility of cost optimization, the two-part design, which is similar to that of Lap Joint flanges, enables the rolled angle ring and the backing flange to be constructed out of materials that are not the same one. This design feature is similar to that of Lap Joint flanges. An example of this would be the combination of a backing flange made of carbon steel that has been galvanized and a rolled angle ring made of 316/L stainless steel. Another example would be the combination of these two materials.

In addition to this, the backing flange is free to rotate on the pipe, which makes it a great deal less difficult to correctly align everything.