Aerostructures Market 2030: Retrofitting Old Aircraft for the Future

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The global aerostructures market achieved an estimated valuation of USD 63.48 billion in 2023 and is projected to exhibit a robust CAGR of 7.4% from 2024 to 2030. This substantial growth trajectory is underpinned by several key factors, including the surging demand for new aircraft, advancements in manufacturing, increased defense spending, and a growing trend towards specialized outsourcing.

Escalating Demand for New Aircraft Fuels Market Growth

A primary catalyst for the expanding aerostructures market is the worldwide surge in both passenger and cargo air travel. This increased air traffic directly translates into a heightened need for new aircraft. As airlines globally strive to expand their fleets with more fuel-efficient and technologically advanced models, aircraft manufacturers are compelled to ramp up production. This accelerated output, in turn, creates significant opportunities for suppliers of critical aerostructure components. The market expansion is further propelled by the growth of emerging economies and the ongoing necessity to replace aging aircraft with newer, more environmentally friendly models, thereby fostering sustainable aviation.

Innovation in Materials and Manufacturing Drives Efficiency

Continuous innovation is revolutionizing the aerostructures landscape. Breakthroughs in materials science and manufacturing processes, particularly the increased adoption of composite materials and 3D printing, are profoundly impacting the market. These cutting-edge technologies offer substantial benefits, including reduced weight, enhanced durability, and lower maintenance costs. The net result is improved aircraft fuel efficiency and overall performance. By embracing these advancements, manufacturers can effectively meet stringent regulatory standards and evolving customer expectations, consistently fueling market growth.

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Aerostructures Market Size by Platform, 2020 - 2030 (USD Billion)

Rising Defense Budgets Boost Military Aircraft Demand

A significant driver for the aerostructures market is the global increase in defense budgets. Many nations are actively investing in enhancing their military capabilities, which directly translates to a higher demand for modern military aircraft equipped with the latest aerostructures. This trend is particularly pronounced in regions experiencing heightened geopolitical tensions, where the modernization of air forces has become a strategic imperative, thereby expanding the market.

Outsourcing and Retrofitting Present Lucrative Opportunities

The outsourcing of aerostructure manufacturing to specialized third-party providers is gaining considerable traction among aircraft Original Equipment Manufacturers (OEMs). This strategic approach allows OEMs to leverage the advanced capabilities, efficiency, and cost-effectiveness offered by dedicated aerostructure companies. Such collaborative partnerships facilitate faster production cycles, provide access to specialized expertise, and enable OEMs to concentrate on their core competencies, collectively driving the aerostructure market's expansion.

Furthermore, with increasing global concerns regarding environmental impact and fuel efficiency, there's a notable trend towards retrofitting and upgrading existing aircraft fleets. Integrating new aerostructure technologies into older aircraft can significantly improve their performance and extend their operational lifespan. This growing demand for retrofits and upgrades offers a lucrative avenue for aerostructure manufacturers, contributing substantially to market growth as airlines aim to comply with evolving regulatory standards and meet passenger expectations.

Aerostructures Market Report Highlights

  • The commercial aircraft segment dominated the market in 2023 with a share of around 52%, primarily driven by increasing air travel demand worldwide.
  • The fuselages segment held the highest revenue share in 2023, driven by the increasing demand for more fuel-efficient and aerodynamically advanced aircraft.
  • The aftermarket segment held the highest revenue share in 2023, driven primarily by the increasing need for maintenance, repair, and overhaul (MRO) services.
  • The aerostructures market in North America accounted for the highest revenue share of nearly 34% in 2023.
  • The aerostructures market in Asia Pacific is anticipated to grow at the highest CAGR of over 9% from 2024 to 2030.

Aerostructures Market Segmentation

Grand View Research has further segmented the global aerostructures market report based on platform, component, end use, and region:

  • Platform Outlook (Revenue, USD Billion, 2018 - 2030)
    • Commercial Aircraft
    • Military Aircraft
    • Business and General Aviation Aircraft
    • Advanced Air Mobility
  • Component Outlook (Revenue, USD Billion, 2018 - 2030)
    • Fuselages
    • Empennages
    • Nose
    • Wings
    • Flight Control Surfaces
    • Doors & SKIDs
    • Nacelles & Pylons
  • End-use Outlook (Revenue, USD Billion, 2018 - 2030)
    • OEM
    • Aftermarket
  • Regional Outlook (Revenue, USD Billion, 2018 - 2030)
    • North America
      • U.S.
      • Canada
      • Mexico
    • Europe
      • Germany
      • U.K.
      • France
    • Asia Pacific
      • Japan
      • China
      • India
      • Australia
      • South Korea
    • Latin America
      • Brazil
    • Middle East and Africa (MEA)
      • UAE
      • Saudi Arabia
      • South Africa

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