Innovations in 50mm 12D Rubber Extrusion for Enhanced Productivity

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This 50mm12D Rubber Extrude Machineis generally powered by a variable-speed AC or servo motor connected to a reduction gearbox. The torque requirements for rubber processing are relatively high, due to the resistance offered by the viscous rubber compound. The motor and gearbox combination is designed to provide steady rotational speed and high torque, allowing for stable output under varying load conditions.

At the end of the machine is the extrusion die, which shapes the rubber into the desired profile. Dies can be customized for a variety of cross-sectional geometries. Quick-change die systems are sometimes included to reduce downtime during product transitions.

The machine’s output is also supported by downstream equipment such as cooling conveyors, take-off systems, and sometimes curing units if pre-vulcanized profiles are needed.

The 50mm12D extruder typically offers throughput rates between 15 to 50 kg/h, depending on the rubber compound, screw design, and processing conditions. While not a high-output machine compared to larger models, it excels in stable and uniform extrusion, which is critical for producing dimensionally accurate rubber products.

With proper control systems and well-maintained components, the 50mm12D machine can operate with relatively low energy consumption. Temperature management and screw design play a major role in minimizing energy waste. Advanced models may include energy monitoring systems to optimize performance and reduce operational costs.

One of the advantages of this extruder is its compatibility with a wide range of rubber materials. The relatively low L/D ratio makes it suitable for sensitive compounds that may degrade under excessive shear or heat. It is also adaptable to colored and specialty rubber compounds with minimal risk of cross-contamination when appropriate cleaning is carried out.

 

https://www.zjbaina.com/product/rubber-extruders-series/120mm16d-20d-extrude-machine.html

Product name, specification model and equipment weight size:
Product Name: Cold Feed Extruder
Specification model: XJWP-120X20D
Equipment weight: about 5 tons
Dimensions (length X width X height): about 4200X1200X1600mm
Equipment layout:

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